Description:
Ultrasonic machining is to use signal generator to make the ultrasonic tool holder produce continuous high-intensity pulse impact with a frequency from 20kHz to 50kHz(ultrasonic frequency), which will drive the grinding head machine the workpiece. It makes the local stress of the workpiece far exceeds the brittle cracking limit of the material, so that the material is partially crushed and removed. It is especially suitable for precision grinding and cutting of hard-brittle materials such as ceramics, glass, composite materials, and silicon wafers and now are widely applied in industries like 3C, aviation, and military equipment, automotive and new energy.

 

Specifications:

The whole ultrasonic system uses particular resonance theory to optimize the impedance matching of subsystems such as ultrasonic power, transducer, horn and holder, so as to ensure the continuous working stability of the system. Reduce energy consumption and save cost.
Using wireless transmission technology. For surface-to-surface or ring-to-ring, the emitter can be 1/4 circle to whole round, adapt to different processing machine and machining center, and realize the quick cutters change. Amplitude Transformer with vertical-twisted design made two dimensional ultrasonic machining come true. Torsional vibration is applied in the direction of main cutting speed, which can greatly reduces cutting force and cutting heat. Cutting force can reduce 1/3 compared with traditional cutting. For multi-dimensional vibration, cutting force decreased 1/16 of common cutting. The cutting temperature is less than 1/3 of the ordinary machining.
Taking the lead in putting forward the part-resonance design theory of high speed ultrasonic holder. Through the ultrasonic barrier technology, all connecting place is vibration null point. There is no influence on the spindle and ensure the safe operation of the machine.





Advantage:
The ultrasonic processing can be used for high speed milling,drilling, grinding, and boring. 
Under the same condition, the surface roughness can be increased byone magnitude. For processing of hard and brittle materials, the machiningefficiency can be increaseed 100% than that of the traditional machining.The tool lifespan can be increased more than 3 times.



Applications:
1. Various kinds of materials especially fragile rigid material.
2. Processing plane, groove, all kinds of form surface (such as spline, gear and thread) and special surface of mould.
3. Application area: machining industry, machine tool equipment manufacturing.
4. Application occasion: manufacturing enterprise, universities and colleges, scientific research institution, mechanical equipment transformation industry.